Built By XL.

Reverse Engineered Loose Pattern

XL Pattern Shop used FARO laser scanning to reverse engineer an existing casting, then CNC machined a new billet cut pattern. The process focused on accuracy, repeatability, and reliable production.

Project Overview

Engineered. Designed. Built.

Service: Green Sand Foundry Tooling
Scope: Engineering & Manufacturing
Capabilities: Reverse Engineering, CNC Machining, Tooling Design, Inspection
Material: Aluminum
Project Type: Production Foundry Tooling

Project Description

This project required the use of our FARO laser scanner to aid in reverse engineering an existing casting. Using that laser scan data XL Pattern Shop combined tooling expertise with advanced CNC machining to produce a new billet cut pattern for accuracy, consistency, and reliable production use.

From initial engineering through final machining and inspection, each stage of the project was completed with manufacturability and repeatability in mind.

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