Built For The Foundry
TOOLING FOR NEARLY ANY CASTING PROCESS.
From simple greensand match plates to complex multi-core dry-sand assemblies and high-production metal tooling, XL Pattern Shop designs and manufactures foundry tooling for a wide range of casting processes and production requirements.
Our team can work from an existing CAD file, develop tooling from a 2D drawing, or reverse engineer an existing part or casting. With engineering, patternmaking, CNC machining, and inspection capabilities under one roof, we can take projects from initial concept through finished, production-ready tooling.
NEED NEW OR REPLACEMENT TOOLING?
LET’S TALK ABOUT YOUR CASTING.
Send us your part, casting, drawings, or existing tooling and our team can help determine the right approach for your project.
NATIONAL REACH
We support manufacturers across the U.S. and beyond.
Experienced Team
Decades of patternmaking and machining expertise.
Built For Production
Tooling engineered for repeatability.
Tooling Options
Built For Your Process.
We offer a range of tooling materials and solutions to meet the needs of your casting process, production volume, and performance requirements.
Ren & Wood Tooling
Flexible tooling solutions for prototypes, development work, and appropriate production applications.
POURED URETHANE TOOLING
Durable tooling for applications requiring improved wear resistance and repeatability.
BILLET-CUT ALUMINUM TOOLING
Precision-machined aluminum tooling engineered for accuracy, durability, and repeatable production.
STEEL & IRON TOOLING
Heavy-duty tooling built for demanding, high-production foundry environments.
Rapid Tooling Options
When Lead Time Matters.
XL Pattern Shop combines conventional tooling expertise with modern additive manufacturing options to help shorten development and production timelines.
From Concept To Production
Your Partner Through The Entire Process.
We combine conventional tooling expertise with modern additive manufacturing options to help shorten development and production timelines.
Whether you need a single prototype, a replacement for worn or damaged tooling, or a complete production solution, our team brings hands-on experience and advanced technology to every project.
Hybrid Tooling
Combines REN or wood tooling with 3D printed sand components.
3D Printing Sand Molds
3D printed sand molds delivered to your foundry of choice, ready to pour.
TOOLING CAD DESIGN
Full 3D CAD design for customers who want to print and pour themselves.