Our Capabilities
ENGINEERED AROUND YOUR CHALLENGE.
No two manufacturing challenges are exactly alike. XL Pattern Shop works with customers from initial concept through finished production to develop solutions built around the requirements of each project.
Whether you need new foundry tooling, a one-off prototype, an existing component reverse engineered, or a complex part machined, our team brings together engineering expertise, advanced equipment, and decades of hands-on manufacturing experience to get it done.
Not Sure Where To Start?
BRING US THE CHALLENGE.
Tell us what you're trying to build, replace, improve, or solve. Our team can help determine the right process and approach for your project.
Built For Production
Foundry Tooling
XL Pattern Shop designs and manufactures precision foundry tooling engineered for accuracy, repeatability, and dependable production performance. From new tooling to replacement and modification work, our team combines decades of patternmaking experience with modern engineering and machining technology.
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From Concept To Function
Prototype Machining
XL Pattern Shop provides precision prototype and low-volume machining for customers developing new products, testing designs, or producing specialized components. Our flexible machining capabilities help turn concepts into accurate, production-ready parts without the requirements of high-volume manufacturing.
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CAPTURE. RECREATE. IMPROVE.
Reverse Engineering
When drawings or CAD data don’t exist, XL Pattern Shop can recreate what does. Using advanced laser scanning, measurement, and engineering technology, our team captures existing parts and tooling to develop accurate digital models for reproduction, modification, or improvement.
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BUILT AROUND THE PROCESS
Fixture Design
XL Pattern Shop designs and manufactures custom fixtures engineered around your part, process, and production requirements. From machining and inspection fixtures to specialized workholding solutions, our team develops practical designs that improve accuracy, repeatability, and efficiency on the shop floor.
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COMPLEX PARTS. FEWER SETUPS.
4 & 5-AXIS MACHINING
XL Pattern Shop uses advanced 4 and 5-axis CNC machining to produce complex parts, tooling, and intricate geometries with precision and efficiency. Multi-axis capabilities allow our team to machine multiple surfaces in fewer setups, helping maintain accuracy while tackling work that conventional machining methods can't efficiently handle.
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