FROM EXISTING PART TO DIGITAL MODEL
RECREATE IT. MODIFY IT. MAKE IT AGAIN.
When drawings or CAD data don’t exist, the existing part becomes the starting point. XL Pattern Shop combines advanced 3D laser scanning, precision measurement, and in-house engineering to capture complex geometry and create accurate digital models.
Whether you need to reproduce an obsolete component, modify an existing design, document legacy tooling, or create manufacturing-ready CAD from a physical part, our team can take you from scan data through a finished digital model and into machining or tooling when needed.
HAVE A PART BUT NO CAD?
WE CAN RECREATE IT.
Send us your existing part, tooling, or project requirements and our team can determine the right reverse engineering and scanning approach.
3D LASER SCANNING
Precision scanning captures complex part and tooling geometry for accurate digital reconstruction.
ENGINEERING EXPERIENCE
Experienced engineers turn scan data and existing components into accurate, usable CAD models.
FROM SCAN TO PART
Reverse engineer, modify, and reproduce components with machining and tooling capabilities in one shop.
REVERSE ENGINEERING CAPABILITIES
BUILT TO CAPTURE, COMPARE & RECREATE.
XL Pattern Shop combines advanced laser scanning, 3D data processing, and inspection technology to capture existing geometry, verify manufactured components, and turn physical parts into accurate digital data.
3D LASER SCANNING
Capture complex part and tooling geometry with high-resolution laser scanning for reverse engineering, inspection, and documentation.
SCAN-TO-CAD REVERSE ENGINEERING
No drawing or 3D data? Existing components can be scanned and converted into usable 3D data for reproduction, modification, prototyping, or new tooling.
TOOLING VERIFICATION & WEAR ANALYSIS
Compare new and existing tooling scans against 3D data to verify engineering changes, dimensional accuracy, and tooling wear over time.
CASTING INSPECTION
Scan finished castings and compare them against specified tolerances using color-map overlays for fast, visual dimensional inspection.
NO CAD? NO DRAWINGS?
START WITH THE PART.
Send us the existing component or tooling and our team can capture the geometry and help determine the right path forward.
FROM PHYSICAL PART TO DIGITAL DATA
RECREATE With PRecision.
When drawings, CAD files, or original design data are unavailable, XL Pattern Shop can work directly from an existing part, casting, or piece of tooling. Using precision 3D scanning and in-house engineering, we capture the existing geometry and turn it into accurate digital data that can be used for reproduction, modification, inspection, or new tooling.
Whether you need to replace an obsolete component, recreate worn tooling, or make changes to an existing design, we can help move the project from physical part to usable engineering data.
SCAN THE EXISTING PART
Capture complex geometry and critical features directly from an existing component, casting, or piece of tooling.
BUILD THE DIGITAL MODEL
Convert captured scan data into accurate 3D geometry for documentation, modification, reproduction, or manufacturing.
RECREATE OR IMPROVE
Use the resulting digital model to reproduce an existing part or make engineering changes before new tooling or components are produced.