Foundry Tooling

Complex Machining & Reverse Engineering

XL Pattern Shop provides foundry tooling, reverse engineering, prototype machining, fixture design, 3D scanning, and precision manufacturing services for customers throughout the United States.

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Foundry tooling mold manufactured by XL Pattern Shop

Engineering Expertise. Manufacturing Precision.

Custom precision machining fixture designed and built by XL Pattern Shop

Every project begins with a

Challenge

Whether you're replacing obsolete tooling, developing a new product, improving production efficiency, or reverse engineering an existing component, XL Pattern Shop delivers practical manufacturing solutions backed by decades of engineering and machining experience.

From precision foundry tooling to complex CNC machining and fixture design, we partner with manufacturers to produce reliable results that perform in demanding production environments.

Featured Project

Reverse Engineered Loose Pattern

XL Pattern Shop used FARO laser scanning to reverse engineer an existing casting, then CNC machined a new billet cut pattern. The process focused on accuracy, repeatability, and reliable production.

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More Than A Machine Shop.

01. Engineering Comes First.

Our team approaches every project by first understanding the challenge, then engineering the most effective solution before production begins. It's a process that leads to better outcomes, improved efficiency, and long-term performance.
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02. BUILT AROUND THE CHALLENGE.

From material selection and tooling design to machining strategy and final inspection, every detail is considered around the specific requirements of the project.

03. PRECISION THROUGH PRODUCTION.

Advanced machining capabilities, experienced craftsmanship, and attention to detail come together on the shop floor. From complex geometry to production tooling, we manufacture with accuracy and repeatability in mind.

04. READY FOR WHAT’S NEXT.

Every project is built with the end result in mind. Through careful inspection and a commitment to getting the details right, we deliver solutions ready to perform in real-world manufacturing environments.